CASSEL Metal Shark IN Liquid Metal Detection System

The CASSEL Metal Shark IN Liquid metal detection system is designed for inspecting liquids and pastes in pipes, directly within the process flow.

It automatically detects and removes metal contaminants from products such as sauces, creams, oils, and other fluid and viscous substances.

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In-line detection for liquids and viscous products

In food production and other applications involving fluid or paste-like products, the detection of metallic contaminants must be performed directly in the pipeline, without interrupting the flow or compromising process hygiene. In this context, proper integration and the correct selection of the reject valve are just as important as the detector’s sensitivity.

The CASSEL Metal Shark IN Liquid is designed for such applications. The system inspects liquids and pastes in-line, such as soups, sauces, ketchup, mayonnaise, cooking oil, processed cheese, creams, toothpaste, and many others. It can also be used for certain meat products or thicker fillings.

Hygienic design and easy integration

The detector is designed for integration into standard piping systems, ranging from pumps and vacuum fillers to other product transfer systems. Its stainless steel housing, easy-to-clean components, and CIP compatibility make it ideal for environments where hygiene is essential.

Reject based on product type

A key feature of this system is the wide range of rejection valves available. Depending on viscosity, consistency, or pressure, the appropriate option can be selected—from liquid and slightly viscous products to those containing particles or highly dense materials. This ensures that contaminants are reliably rejected without adversely affecting the flow of the desired product.

Documentation, testing, and process control

The Metal Shark IN Liquid can be equipped with self-test functions, compressed air monitoring, ports for manual testing, and SHARKNET connectivity for traceability and auditing. These options are useful in environments where HACCP, IFS, or BRC standards must be clearly maintained and documented.

What applications is it suitable for?

  • liquids and pastes in pipes
  • sauces, creams, oils, mayonnaise, ketchup, processed cheeses
  • lines where contaminated products must be automatically rejected
  • applications with high hygiene and traceability requirements
Directions for use

Integrated

Industries

Food and Beverages, Chemicals and FMCG, Pharmaceuticals and Medical

Model CASSEL METAL SHARK® IN LIQUID
Type Metal detector for liquids and pastes
App Detection of metallic contaminants in liquid or paste-like products transported through pipes
Inspected products Soups and sauces, ketchup, mayonnaise, cooking oil, processed cheese, creams, toothpaste, meat fillings
Detection method High-frequency magnetic field, multi-channel operation with symmetrical receiver coils
Detection technology 4-Quadrant Technology with automatic compensation and PVS monitoring
Metals detected Ferrous metals, non-ferrous metals (e.g., aluminum, copper), and stainless steel
Product catalog 250 products
Pipe diameter 1″ – 6″ (25 – 150 mm)
Types of reject valves Butterfly valve (EX-BF) or swing check valve (EX-BOG), both CIP-compatible
Operating pressure Up to 8 bar (EX-BF) or up to 40 bar (EX-BOG)
Degree of protection IP66 (optional IP67), IP66 controller
Temperature controller 20°C to +40°C, optionally -40°C or +55°C
Sensor temperature -30°C to +60°C, optionally up to +90°C
Temperature of the inspected product Up to +95°C for liquids or up to +164°C for steam
Operating humidity 20–90% (non-condensing)
Entries 2 analog 0–10 VDC (optional 4–20 mA) + 8 configurable 24 V DC signals
Outputs 2 potential-free contacts (“error” and “metal”) + 8 configurable 24 V DC signals
Power supply 110–230 VAC single-phase ±5%
Energy consumption 20 W typical (60 W maximum)
Interface RS232, optional USB or Ethernet for SHARKNET®
Cleaning CIP (Cleaning In Place) compatible
Pipe material Food-grade hose up to 6 bar or POM tubing up to 40 bar
Industry applications The food, chemical, and pharmaceutical industries
File name File size File type
Technical Specifications for CASSEL Metal Shark IN Liquid
.pdf, 499 KB
499 KB PDF

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CASSEL Metal Shark IN Liquid Metal Detection System
CASSEL Metal Shark IN Liquid Metal Detection System

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